Concrete Cutting Disc Cutters

Evolution’s Electric Disc Cutters are concrete saws powered by electricity. They operate without the need for oil or gas, emit no harmful exhaust fumes, and start instantly at the push of a button. They provide a cleaner cutting solution compared to more expensive gas-powered saws, making them suitable for both indoor and outdoor masonry cutting tasks.

Electric disc cutters are typically lighter, more compact, and easier to handle than their gasoline counterparts, making them a better choice for general work and projects requiring precision. They also generate less noise and emissions, making them more environmentally friendly. Electric disc cutters offer instant torque at all times and don’t require a rev-up to start a cut.

On the other hand, gasoline-powered disc cutters use a fuel and oil mixture that needs to be prepared before use. They produce more noise, exhaust emissions, and are generally heavier and larger than electric disc cutters. However, they offer the advantage of being used in areas without power and larger gas models can deliver more power compared to electric ones.

The choice between electric or gasoline power depends on factors such as power needs, cost, weight, ease of use, and the type and size of the job.

Evolution’s new Disc Cutters are entirely redesigned from the ground up. They feature new motors, drivetrains, casings, and blades. While they maintain the ease of use, environmentally friendly electric power, and good value for money of the older models, they incorporate lessons learned from a decade of experience in designing and supporting the older models in the market.

With the blade guard optimally positioned to cover as much of the exposed upper side of the blade as possible, the dust extraction port can be highly effective when used with a good quality vacuum. The effectiveness increases with deeper cuts.

Water dust suppression involves applying a continuous fine spray of water directly onto the cutting surface of the blade during saw operation. This dampens down the dust usually created by the cutting action of the blade. It is highly effective in reducing dust creation, helping maintain a clean and safe workplace. It is often required on most large construction sites.

Yes, you can use both dust extraction and water suppression simultaneously. Using Evolution’s R11VAC-Li Wet And Dry vacuum or similar systems, you can enjoy the benefits of both methods.

Evolution’s R300DCT+ Electric Disc Cutter includes built-in, dual-sided, water-controlled dust suppression. This saw can be used with either a hosepipe or a pressurized water bottle feed, and it comes with durable solid brass water connections.

The premium and general-purpose diamond blades vary in the amount of diamond used in their cutting surfaces. While both blades are designed for cutting a wide range of masonry materials, the Premium Blades contain 30% more diamond. This allows them to cut faster, last longer, and be more suitable for harder materials like engineering bricks or those with higher quartz content.

The R230DCT and R255DCT models both use a 7/8-inch Arbor. The R300DCT & R300DCT+ models use a 1-Inch Arbor.

The R230DCT (9”) will cut through a brick laid flat, offering a maximum depth of cut of 3-1/2 inch. The R255DCT, with a 4 inch depth of cut, will easily cut through a typical US cavity wall, making it ideal for opening up walls for fitting new windows and doors.

Both the General Purpose and Premium Diamond blades are ideal for cutting bricks. The Premium Diamond blade, with its higher diamond content, is better suited for cutting harder materials like engineering bricks.

The Heavy-Duty multi-material Demolition blade is specifically designed to cut masonry, woodwork, rebar reinforced slab, and metals. This blade features a unique multi-material cutting compound that works to quickly cut through the widest range of construction materials.

Evolution’s Electric Disc Cutters require minimal servicing. The only consumable part on the saws are the carbon brushes used in the motor. Carbon brushes can be easily replaced by the user in seconds. Should you ever need to replace a part on your saw due to damage or misuse, Evolution offers a wide selection of spares via the website as well as complete product servicing at competitive rates.

The R230DCT has a maximum cut depth of 3-1/2 inch, the R255DCT has a depth of cut of 4 inch, and the R300DCT and R300DCT + both have a maximum depth of cut of 4-1/2 inch. All of Evolution’s concrete saws offer a maximum depth of cut that far exceeds what tools from other manufacturers with a similar blade size can achieve.

Evolution’s R230DCT Electric Disc Cutter is perfect for laying patio and cutting paving slabs. It has a powerful 2,000W motor and a maximum 3-1/2 inch depth of cut that will power through ornamental paving stone. If you are laying patio commercially, the R300DCT+ model with its larger blade and more powerful motor, also includes water fed dust suppression which helps increase blade life and will make cutting any masonry material quicker and easier, helping to make your jobs faster and more profitable.

It is common for inexperienced users to try to use their weight to push the blade through the material they are cutting. This will lead to overheating the blade, damaging the cutting surface, and potentially damage to the saw. When cutting, the correct procedure is to gently feed the blade of the saw into the material and let its abrasive action do the work with only gentle pressure applied.

Evolution's Electric Disc Cutters can slice through a wide range of masonry materials, including bricks, blocks, paving slabs, concrete, roof tiles, decorative stone, sandstone, and even harder quartz-based stone. However, they are not suitable for cutting high-fired porcelain tiles and other glazed ceramics due to their segmented blade design.

Gasoline-powered Disc Cutters burn fuel, which can have a negative impact on the environment. In contrast, Evolution's Electric Disc Cutters offer a more environmentally friendly solution, making them an excellent choice for tradespeople who are conscious of emissions. Additionally, they are more cost-effective to operate.

Unlike most traditional Disc Cutters that rely on gasoline, Evolution's Disc Cutters are powered by electricity. This sets them apart as a quieter yet still highly powerful alternative to conventional Disc Cutters.

Using a Disc Cutter is relatively easy when you have the right knowledge, experience, and control. Both DIY enthusiasts and professionals can effectively use a Disc Cutter with the proper guidance. However, it's essential to be aware of safety concerns due to the exposed blade. Always consult the manufacturer's instructions and seek guidance from someone more experienced if you have any doubts. Evolution is always available to provide assistance.

A Disc Cutter is a specialized saw designed for cutting hard materials such as concrete, tile, and metal. Typically handheld, these tools have been a favorite among tradespeople for decades because of their ability to cut through tough materials with relative ease.